SEM, FIB, AFM pictures of metal

  1. SEM
  2. FIB
  3. Atomic Force Microscope (AFM)
  4. Lead free solder comparison

Focused Ion Beam (FIB), and Electron beam images of ultrahigh fine grain electroplated nickel.

Ion beam damage and redeposition products can be seen in these images, but ultrafine grain structure can not be seen even at 50,000x magnification.

Pictures are taken using FEI Strata™ DB235 courtesy of Richard Chin of Material Science and Engineering department at Stanford University.

SEM

Hole etched by ion beam

Electron beam spot size is 3, chamber pressure is 10-5mbar.

FWD is Free Working Distance.

(a) Oblique View of hole (b) Wall of hole
10,000x, tilted 52 °, FWD = 5.007 mm 50,000x, tilted 52 °, FWD = 4.992 mm
(c) Bottom of hole (d) Top view of hole
50,000x, FWD = 5.043 mm 8,000x, FWD = 5.043 mm

Thin film

Electron beam spot size is 3, tilted 52 °.

FWD is Free Working Distance.

(a) Cross section
1,000x, FWD = 5.447 mm, chamber pressure = 1.5x10-5mbar
(b) Surface (c) Surface
50,000x, FWD = 5.447 mm,
chamber pressure = 1.8x10-5mbar
50,000x, FWD = 5.015 mm,
chamber pressure = 1.2x10-5mbar

FIB

Hole etched by ion beam

Ion beam current = 12 pA, tilted 52 °, Free Working Distance (FWD) is 18.0 mm.

(a) Oblique view of hole (b) Oblique view of hole
8,000x, chamber pressure = 10-5mbar 10,000x, chamber pressure = 10-5mbar
(c) Corner of hole
50,000x, chamber pressure = 8.8x10-6mbar

Thin film

Ion beam current is 12 pA, tilted 52 °, Free Working Distance (FWD) is 18.0 mm.

(a) Surface
50,000x, chamber pressure = 1.2x10-5mbar

Atomic Force Microscope (AFM)

Cross Section

Pictures were taken using tapping mode on a NT-MDT instrument courtesy of Kim Kangasniemi of NT-America.

Gray scale color represent height.

(x, y) = (9, 9) micron (x, y, z) = (9, 9, 2.65) micron
(x, y) = (4.5, 4.5) micron rotated 90 ° (x, y, z) = (4.5, 4.5, 2.6) micron
(x, y) = (2, 2) micron (x, y, z) = (2, 2, 2.38) micron
(x, y) = (1, 1) micron (x, y, z) = (1, 1, 3.225) micron

Lead free solder comparison

www.semitool.com/pdf_files/SEMITOOL_ECD_WLP_LOWCOST_MANUSCRIPT_FINAL.PDF

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